Thermal cycling behaviour of plasma-sprayed thermal barrier coatings with pre-oxidized NiCrAlY and NiCoCrAlY bond-coats

Failure analysis of suspension plasma sprayed thermal barrier coatings

Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings

Suspension plasma spraying (SPS) has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS) or electron beam physical vapor deposition (EB-PVD) coatings. Additionally, SPS coa...

Simulation of stresses and delamination in a plasma-sprayed thermal barrier system upon thermal cycling

A thermal barrier system with plasma-sprayed thermal barrier coating (TBC) has been analyzed subject to thermal cycling. The thermally grown oxide (TGO) is allowed to grow at the peak temperature in the cycle, with both thickening and lateral components of the growth strain. The stresses in the TGO are also allowed to relax at high temperature when they attain a critical level. The bond coat is...

Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure

The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs) was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF) for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray ...

Performance Testing of Suspension Plasma Sprayed Thermal Barrier Coatings Produced with Varied Suspension Parameters

Suspension plasma spraying has become an emerging technology for the production of thermal barrier coatings for the gas turbine industry. Presently, though commercial systems for coating production are available, coatings remain in the development stage. Suitable suspension parameters for coating production remain an outstanding question and the influence of suspension properties on the final c...